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Aluminum die casting defects and their causes

2024-12-10

The three elements of die casting die casting machine, die casting alloy and die casting mold is the three elements of die casting production, one cannot be missing. The so-called die-casting process is the three elements organically and comprehensively, so that it can be stable rhythmically and efficiently produce the appearance, good internal quality, size in line with the drawings or agreement requirements of the castings. Company inspection standards 1, controlled information: drawings, quality control table; 2, the national standard, the standard (JIS die casting standard); 3, customer limit samples die casting size is prone to changes in the parts: 1, slider 2, core 3, the size of the parting surface, 4, the top rod (the company's internal most economical guidelines, special requirements exceptions) inside the surface of the top rod relative to the casting body can be raised or concave 0.30MM inside and outside surface The top bar (polishable part) can be raised or recessed by 0.30mm relative to the casting body.

Differential pressure casting process and principle

2024-11-27

What is differential pressure casting? Differential pressure casting (also known as counterpressure casting), is the liquid metal in the differential pressure, filled to a certain pressure in advance of the casting, crystallization, solidification and obtain castings of a process. It is a combination of two processes: low-pressure casting and crystallization and solidification under pressure. The process can be based on the shape of the casting, process requirements and casting characteristics, adjust the pressure in the cavity, so that the liquid metal flow into the casting under control, and in the casting does not change the state of the casting force conditions, so that the casting solidified under higher pressure, the production of other forming methods difficult to pour complex, thin-walled, whole aluminum castings, to solve the casting casting technology in a major key. The working principle of differential pressure casting: A. Inflatable B. Pressurization method C. Decompression method The casting is placed in the upper pressure cylinder, the crucible furnace is placed in the lower pressure...

Shaped parallel groove wire clips

2024-11-25

During the installation and operation of a tie line tower, the pulling force of the tie line needs to be precisely adjusted to ensure that the force is in a balanced state. In order to facilitate the installation and subsequent adjustment of the cable, adjustable cable clamps are usually placed in the area around the lower extension of the cable. Adjustment of the tie line can be accomplished with the aid of either basket screws or wedge-shaped UT-shaped tensioning clips, although the use of basket screws for adjustment of the tie line in towers has become less common in today's line conditions. The wedge-shaped UT-shaped tensioning clamp consists of a wedge mother, a wedge and a long U-shaped screw with a certain adjustment range. These clamps are not only used for stabilizing the tension wire, but also for adjusting the length of the wire and are suitable for the installation of GJ-25 to GJ-70...

NLL-2 Tension Clamp

2024-11-21

　Tension clamp (tension clamp, strain clamp, dead-end clamp), as an important fixture, is mainly used to fix the wire, so that it can withstand the wire tension, and the wire is properly hung to the tensioning string or tower. From the point of view of the structure and installation conditions, tensioning wire clamps can be roughly divided into the following two categories: non-conductive detachable tensioning wire clamps This type of tensioning wire clamps need to withstand all the tension of the wire or lightning line. The clamp holding force is required to be not less than 90% of the rated tensile strength of the installed conductor or lightning conductor, and does not function as a conductor of electricity. A significant advantage is that this type of wire clip can be removed after completion of the wire installation for separate use in other applications. Common types of this type of wire clip include bolt type tensioning clips and wedge type tensioning clips. Screw...

Communication equipment shells

2024-11-14

Aluminum alloy communication equipment shell products, using high-quality aluminum alloy material, after precision CNC machining, oxidation sandblasting and other processes, with high strength, corrosion resistance, good heat dissipation and other characteristics. It has various designs, including aluminum profile shell, aluminum alloy chassis shell, aluminum alloy industrial control shell, etc. It supports customized processing, and can be processed according to customers' needs, such as opening, bending, welding, and so on, in order to achieve the best fit effect. These housings not only have beautiful appearance, but also can effectively protect the internal components of communication equipment, improve the stability and service life of the equipment. Product Name: Communication Equipment Shell Installation Location: External of various communication products Application Scenario: Applied to various communication equipments, such as routers, switches, fiber optic network splitters, decoders, gateway junction boxes, etc., which can satisfy different...

AT Box

2024-11-13

Aluminum die-casting AT box body products are made of high-quality aluminum alloy materials, precision machining through high-pressure casting process, with excellent waterproof, moisture-proof, corrosion-proof and high temperature resistance, suitable for a variety of harsh environments. The product supports customization by drawing and sample, and can be personalized according to customer needs, and is widely used in automotive parts, communication equipment, instruments and other fields. Its surface is processed through many procedures, such as shot blasting, vibration blasting, heat treatment, dipping and seeping, polishing, painting, anodizing, electrophoresis, electroplating, powder spraying, etc., which makes it exquisite in appearance and reliable in quality. In addition, aluminum die-casting AT box body products also have good heat dissipation performance, can effectively protect the internal components from high temperature damage, to ensure the stable operation of the equipment. Product Name: Communication AT box Installation Location: AT product box Application Scenario: Automotive...

Casting crucible (silicon carbide crucible, graphite crucible, etc.) use tutorial

2024-11-13

What is a casting crucible? A crucible is a container for metals with high melting points. (Gold 1064℃, silver 962℃, copper 1083.4℃, cast iron 1200℃, iron 1535℃, aluminum 660℃.) Types of casting crucibles: What are casting crucibles made of: Casting crucibles are mainly categorized by shape: Round crucible: the most common shape, suitable for most melting needs. Square or Rectangular Crucible : Designed for the specific requirements of the metal, easy to handle and melt specific shapes of metal. Special shapes of crucibles: such as V-type, U-type, etc., which are used for specific melting processes or to meet special operating requirements. Crucible Furnace Operation and Maintenance Regulations: Before use, you must be familiar with the principle, performance specifications and use of the equipment. Before work: After work: Maintenance and maintenance procedures: Casting crucible Note: Common...

Explosion-proof Instrumentation Box

2024-11-13

Aluminum die-casting explosion-proof instrument box is made of high-quality aluminum alloy, molded by precision die-casting process, with high strength, corrosion resistance, explosion-proof and other characteristics, compact and reasonable structural design, optimal layout of the internal space, can be effectively installed to protect all kinds of explosion-proof instruments and electrical components, its surface has been treated with a special treatment, has a good dust-proof and water-proof function. Product Name: Explosion-proof Instrumentation Box Installation Location: Outside the instrumentation equipment Application Scenario: Petroleum, chemical, coal and other flammable and explosive hazardous places, to ensure the stable operation of the instrument and operational safety. Ningbo Hexin Manufacturing Features.

Car air conditioning compressor

2024-11-04

Introducing our high quality aluminum die cast air compressor housings designed specifically for automotive air conditioning. Made from high-quality aluminum, this component is an essential part of your automotive air conditioning compressor parts, ensuring durability and optimal performance of your automotive air conditioning compressor system. It boasts precision engineering that meets industry standards to provide sturdy support and efficient heat dissipation for automotive air conditioning to maintain optimal operation of the air compressor. Scroll Automotive Air Conditioning Compressor? Technology Fourth generation - and the latest generation of automotive air conditioning compressors. Adopting the principle of circular involute meshing, the dynamic and static scroll discs move relative to each other to realize efficient gas compression process. The key components are carefully crafted by applying CNC refinement processing technology, and the core materials are made of special formula and unique surface treatment technology, which provide the product with high energy efficiency ratio, strong reliability, and ...

Explosion-proof junction box

2024-11-04

Aluminum explosion-proof electrical box is made of high-quality aluminum alloy material, with high strength, corrosion resistance, lightweight and portable features, the design is in line with international explosion-proof standards, and can effectively resist external explosive gases or vapors, to ensure the safe operation of the internal electrical components and lines. Its internal structure is compact and reasonable, supporting a variety of installation configurations to meet the needs of diverse electrical control, equipped with high sealing performance of the explosion-proof connectors and sealing strips, to ensure that in harsh environments can still be stable Product name: explosion-proof junction box Installation location: outside the electrical for explosion-proof Application scenarios: petroleum, chemical, coal and other high-risk areas, is to protect the production of safe and stable operation of the equipment is indispensable to the professional protection of the equipment. Ningbo Hexin Manufacturing Features.

Explosion-proof threading box

2024-11-04

Aluminum explosion-proof stringing box is made of high-strength and high-quality aluminum alloy material, with excellent explosion-proof, anti-corrosion, dust-proof performance, suitable for a variety of harsh environments and hazardous areas of the cable line protection and management, the structural design is compact and reasonable, easy and quick to install, and can effectively prevent the electrical sparks and the explosion caused by the external impact to ensure the safe and stable operation of the circuit, and at the same time has a good heat dissipation and sealing, to ensure the long-term reliable operation of the line. Ensure the long-term reliable operation of the line. Product Name: Explosion-proof stringing box Installation Location: Small electrical outside Application Scenario: Petrochemical, coal mining, electric power and other industrial areas indispensable electrical safety equipment. Ningbo Hexin Manufacturing Features.

Explosion proof electrical boxes?

2024-11-01

Aluminum explosion-proof electrical box is made of high-quality aluminum alloy material, with high strength, corrosion resistance, lightweight and portable features, the design is in line with international explosion-proof standards, can effectively resist external explosive gases or vapors, to protect the safe operation of the internal electrical components and lines. Its internal structure is compact and reasonable, support a variety of installation configurations to meet the diverse electrical control needs, equipped with high sealing performance of the explosion-proof joints and seals, to ensure that in harsh environments can still be stable Product Name: Explosion-proof electrical box Installation Location: outside the electrical for explosion-proof Application Scenarios: Petroleum, chemical industry, coal mines and other high-risk areas, it is to protect the safety of the production and the stable operation of the equipment is indispensable to the professional protection of the equipment. Ningbo Hexin Manufacturing Features.

AP Bridge Metal Enclosure

2024-11-01

Die-casting AP bridge metal casing is made of high-precision die-casting technology and high-quality metal materials, featuring ruggedness, high protection level, superior heat dissipation performance, etc. It is specially designed to meet the high requirements of wireless network bridging equipment for stability, safety and adaptability to harsh environments, ensuring stable signal transmission, and is suitable for a wide range of complex application scenarios. Product Name: Automotive gearbox rear shell Installation Location: Automotive gearbox rear Application Scenario: Die-casting AP bridge metal shell is widely used in all kinds of outdoor wireless communication networks, especially in the city high-rise buildings, mountainous areas, countryside, and other complex terrain to build wireless AP bridge, it can provide strong protection and support, and effectively resist the wind, rain, lightning, sand and dust and other harsh natural environments on the erosion of the equipment, while its excellent heat dissipation performance and its... Excellent heat dissipation performance and...

Gravity die casting technology: Principle, application

2024-10-29

What is gravity casting? Gravity casting refers to the melted metal liquid, under the action of gravity from top to bottom flow, and flow filled with the specified model cavity, cooling and solidification process. This process is called gravity casting. Some places also called it gravity die casting. Compared with high-pressure die casting, flow more slow, simple process. Not easy to produce porosity. And can be used in a wider range of metal. Casting process: liquid metal → filling → solidification contraction → castings Common types of gravity casting metal: gravity casting types of classification: more with the different types of molds: can be divided into sand core gravity casting, metal-type gravity casting, disappearing mold gravity casting. Sand core gravity casting Sand core gravity casting, refers to the mold made of coated sand, more coated sand of different...

Tricycle Wheel

2024-10-23

Ningbo Hexin's aluminum die-casting tricycle wheels are made of high-quality aluminum alloy material through precision die-casting process, which has excellent strength, corrosion resistance and lightweight characteristics. The design optimization not only improves the driving stability and load carrying capacity of the electric tricycle, but also ensures excellent energy efficiency and range performance. This wheel hub is perfectly suited for a wide range of electric tricycle models, and is an ideal choice for improving the performance and appearance of the vehicle Product Name: Aluminum die-casting electric tricycle wheel hub Installation Location: where the tricycle is mounted Product Usage Scenario This aluminum die-casting tricycle wheel hub is designed for a wide range of application scenarios, such as urban commuting, logistics and distribution, and rural tourism. Whether it is shuttling through the busy city streets or in the rugged countryside, its excellent durability and stability can ensure the electric tricycle in all kinds of road...

Fountain light

2024-10-16

Aluminum fountain light is a perfect blend of technology and art. It is made of durable aluminum as the shell, not only has excellent waterproof and anticorrosive performance, can work long and stably in the underwater environment, resisting the erosion of various complex water qualities, but also has a good heat dissipation effect, to ensure that the lamps and lanterns run for a long time and are not easy to damage. Its exquisite appearance design, smooth lines, and a variety of fountain landscape complement each other. When the light is on, through the high-quality optical lens, it radiates bright and even light, reflecting every drop of water in the fountain as crystal clear and colorful. Aluminum fountain lights can realize a variety of lighting change modes through the intelligent control system, such as gradient, flashing, jumping, etc., and the fountain's water flow patterns and rhythms are perfectly coordinated to create a dreamlike, intoxicating visual feast for the city...

Street lamp head

2024-10-14

Aluminum die-casting street light head shell is made of high-quality aluminum alloy material, molded by precise die-casting process, featuring sturdy structure, strong corrosion resistance and excellent heat dissipation performance. With its exquisite design and smooth lines, it not only can effectively protect the internal components of the street light from the external environment, but also enhance the overall aesthetics and durability, which is an indispensable high-quality component in the city lighting system. Product Name: Aluminum alloy street light head shell Installation Location: Street light head Application Scenario: In the urban road lighting system, aluminum die-casting street light head shell is often used for urban expressway, main road, secondary road, branch road, as well as factories, schools, parks, residential communities and courtyards, etc., because of its ruggedness and durability, corrosion resistance and good heat dissipation performance. In outdoor public places, such as plazas, pedestrian streets and so on...

Bathroom light

2024-10-14

Aluminum die-casting bathroom light is made of high-quality aluminum alloy material by precision die-casting process, both lightweight, heat dissipation, anti-corrosion features, built-in high-efficiency LED light source, providing soft and bright illumination, specially designed waterproof and moisture-proof shell to ensure stable work in humid bathroom environment, simple and stylish modeling to match a variety of decorative styles, support intelligent touch or remote control adjustment to meet the needs of personalized lighting, it is the ideal bathroom lighting solution that combines aesthetics, practicality and intelligent control. It is an ideal bathroom lighting solution that combines beauty, practicality and intelligent control. Product Name: Aluminum Alloy Bathroom Light Installation Location: Bathroom Light Housing Application Scenario: Aluminum die-casting bathroom light with its excellent waterproof and moisture-proof performance and fashionable simple design, perfectly suitable for families, hotels, resorts and other places in the bathroom space, not only for the time of bathing to bring a warm and comfortable lighting experience,...

Ceiling lamp

2024-10-13

This aluminum ceiling light is made of high-quality aluminum alloy material, after precision die-casting process to create, not only has excellent structural strength and stability, but also show elegant and delicate metal texture. Its design combines modern minimalist aesthetics, smooth lines, chic modeling, can be perfectly integrated into a variety of interior decorative styles, to enhance the overall style and atmosphere of the space. The surface of the product is treated with antioxidant and anti-corrosion treatment, which effectively prolongs its service life, and is easy to clean and maintain, maintaining a long-lasting as-new appearance. The light source adopts energy-efficient LED chips with high brightness and adjustable color temperature to meet the lighting needs of different scenes and create a comfortable and pleasant light environment. Easy and fast installation, support for embedded and ceiling mounted and other installation methods, flexible to adapt to a variety of ceiling structure, is a commercial premises, home living room, dining room,...

New energy battery box

2024-10-06

Adopting new energy vehicle water-cooled radiator shell [specific material] is sturdy and durable, effectively resisting external impact and impurity invasion, ensuring the safety of the radiator core components and prolonging the service life, carefully designing the thermal structure and layout, combining with high-quality thermal conductivity of materials to achieve rapid heat dissipation and maintain a stable operating temperature of the power system of the new energy vehicle, customized in strict accordance with the model of the new energy vehicle and the heat dissipation requirements, seamlessly connecting the vehicle Thermal management system, easy to install, to ensure the cooling effect, improve the performance of the whole vehicle; after a number of strict quality inspection process, in line with the high standard industry norms, for the reliable operation of new energy vehicles provides a solid guarantee. Product Name: New Energy Battery Box Shell Installation Location: Packaging new energy vehicle battery Application Scenario: New energy vehicle water-cooled radiator shell is mainly used...

New energy vehicle water-cooled radiator shell

2024-10-06

New energy vehicle water-cooled radiator shell mainly plays a role in protecting the internal cooling components. It can prevent external dust, water and debris from entering the radiator, avoiding damage to the radiator radiator, water pipes and other key components, and ensuring that the radiator can work properly. For example, in the process of vehicle driving, if the dust and sediment on the road into the radiator, may block the heat dissipation channel, reducing the efficiency of heat dissipation, the shell can effectively block these impurities. Aluminum alloy shell has excellent heat dissipation performance and can quickly transfer the heat generated in the radiator, which helps to improve the efficiency of the whole heat dissipation system. The metal shell has high strength and can withstand large external forces. The internal radiator is more effectively protected when the vehicle encounters complicated road conditions or collisions. However, the metal shell is heavier and may increase the energy consumption of the vehicle...

Intake pipe for 4-way conversion car

2024-09-26

High-performance aluminum alloy intake pipe upgrade kit, designed for drivers who pursue speed and passion. It is made of high-quality cast aluminum alloy material through precision craftsmanship, realizing the perfect combination of lightweight and high strength. Its unique streamlined design effectively optimizes the airflow path and reduces intake resistance, providing the engine with a smoother and sufficient air supply, significantly improving power output and fuel economy. At the same time, the aluminum alloy material has excellent corrosion resistance and thermal conductivity, to ensure that in extreme driving conditions still maintain excellent performance. The aluminum alloy is easy and quick to install and requires no major changes to the original structure of the car to enjoy the ultimate driving experience brought about by the modification. Whether for track competition or daily driving, the high performance aluminum alloy intake pipe is the ideal choice for upgrading your car. Product Name: Aluminum...

Camera bracket

2024-09-25

Aluminum alloy die-casting camera bracket, with its exquisite craftsmanship and excellent performance, has become an indispensable part of modern precision electronic equipment. The bracket is made of high-strength aluminum alloy, molded in one piece by precise die-casting technology, ensuring a compact and stable structure. Its surface is finely treated, not only showing a smooth and delicate texture, but also has excellent corrosion and wear resistance, effectively extending the service life of the product. The design of the aluminum die-casting camera bracket takes full account of the camera's installation needs and stability, providing precise fixing points and adjustment mechanisms to ensure that the camera can be stably installed and accurately capture every moment. At the same time, its lightweight design also meets the pursuit of portability and energy efficiency of modern electronic products, providing a solid and flexible...

Motor radiator cap

2024-09-25

Aluminum alloy die-casting motor radiator cover is a motor accessory manufactured by high-precision aluminum alloy die-casting process, which is specially designed for motor heat dissipation system. Its main function is to provide an effective heat dissipation channel for the motor to ensure the normal operation of the motor under high load and to avoid performance degradation or damage due to overheating. Due to its excellent thermal conductivity and durability, aluminum alloy motor heat sink cover is widely used in electric motors, home appliances, power tools and other high-performance electrical equipment. Product Name: Aluminum Alloy Motor Heat Sink End Cap Fittings Mounting Location: Top of the Motor Product Usage Scenarios Motor equipment fields: generators, starter motors, micro motors, environmental protection air conditioning motors, water-cooled air conditioning motors, air compressor motors, negative pressure blowers, electric motors, electric tricycle motors, cooling tower motors, power tool motors,...

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Aluminum die casting defects and their causes

Differential pressure casting process and principle

Shaped parallel groove wire clips

NLL-2 Tension Clamp

Communication equipment shells

AT Box

Casting crucible (silicon carbide crucible, graphite crucible, etc.) use tutorial

Explosion-proof Instrumentation Box

Car air conditioning compressor

Explosion-proof junction box

Explosion-proof threading box

Explosion proof electrical boxes?

AP Bridge Metal Enclosure

Gravity die casting technology: Principle, application

Tricycle Wheel

Fountain light

Street lamp head

Bathroom light

Ceiling lamp

New energy battery box

New energy vehicle water-cooled radiator shell

Intake pipe for 4-way conversion car

Camera bracket

Motor radiator cap

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